MANUFACTURING FACILITIES
 
Alpha Drives has the necessary In-House as well as Dedicated Outsourced Capacity for the Manufacture of its Product Range:
 
In-House Design Capability with Pro-E Licensed 3D Software.
In-House Development Team for Dedicated Follow up Of Prototypes & Pilot Batches.
In-House Gear Line for Transmission Gears. Spline Shafts, Splined Couplings.
In-House Assembly & Testing Line for PTOs & Gear Boxes with Facility for Spin Testing as well as a Load Testing Rig      which is under commissioning.
Outsourced Body-Line for Gear Box Housings with Dedicated Foundry, VMC & HMC Vendor Base.
Excellent Vendor Base for Special Operations such as Heat Treatment.
 
S. No Machine Make Capacity
       
1.   Gear Hobbing    Eifco, India

6 Module, 600 Diameter
2.   Gear Shaping

 Sykes, U.K

   4 Module, 200 Diameter
3.   Gear Shaving    Churchill, U.K   6 Module, 300 Diameter
4.   Gear profile Grinding    Cespel, hungry   6 Module, 300 Diameter
5.   Gear tooth Rounding
    Rentsch, Germany   4 Module, 300 Diameter
6.   Gear tooth Deburring    SPM India   4 Module, 300 Diameter


The Gear Line which is fully In-House has the machinery listed above:
The In-House Gear Line is supported by Additional Outsourced Capacity which Includes CNC Gear Hobbing. Gear Blanks are Procured from Dedicated Vendors and are Manufactured on CNC Turning Centers.

The Body Line comprises of a supply chain, which starts from the foundry and includes CNC machining centers for the machining of gear boxes. We use S.G iron, grey iron & aluminium castings. The machining facilities are outsourced with dedicated vendors with HMCs & VMCs with 4 axis machining capability.
 

IN-HOUSE GEAR TESTING FACILITY
 
Our Gear manufacturing Capacity is supported and enhanced by in house Gear Test facility detailed below:
S. No Gear Tester Make Capacity
       
1.    Gear roll Tester    Goulder, micron Switzerland

6 Module, 300 center distance
2.

Gear profile & lead Tester

    Goulder, micron Switzerland    4 Module, 300 Diameter spur    gears
3.   Gear base pitch checker

Maag, Switzerland

    2 Module, 10 Module,
4.   Gear PCD runout checker    SPM, India    6 Module, 300 Diameter
 

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